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Ameroll Metal Products Company Limited

Boost Productivity by 50% Within 8 Months

Industry: Metal, Glassware, Wood and Furniture
Service: LEAN 6 Sigma/ BPI

Ameroll Metal Products Company Limited (Ameroll) has a variety of high-precision machinery in its metal stamping plant. To re-standardize its operational process, Ameroll invited TQM to provide professional process improvement consultancy services. Ameroll then became the only approved metal part supplier of a big international mobile phone manufacturer in South East Asia within 8 months.

Project Scope

  • Study existing business processes to restructure the business flow

  • Develop and implement the improved processes

  • Establish stricter control system, which are well-documented, systematic, transparent, neat and tidy within 8 months

 

Achievements

  • Increased staff’s loyalty, belonging, initiative and communication

  • Reduced 75%staff turnover rate

  • Reduced 75%customer complaint

  • Reduced 50% product defect rate

  • Raised 3 times sales success rate

  • Became the only approved metal part supplier of a big international mobile phone manufacturer in South East Asia

“They are proficient and experienced … providing us valuable advice for improvement.”