Boost Productivity by 50% Within 8 Months

Industry: Metal, Glassware, Wood and Furniture Service: LEAN 6 Sigma/ BPI

Ameroll Metal Products Company Limited (Ameroll) has a variety of high-precision machinery in its metal stamping plant. To re-standardize its operational process, Ameroll invited TQM to provide professional process improvement consultancy services. Ameroll then became the only approved metal part supplier of a big international mobile phone manufacturer in South East Asia within 8 months.

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Project Scope

• Study existing business processes to restructure the business flow

• Develop and implement the improved processes

• Establish stricter control systems, which are well-documented, systematic, transparent, neat and tidy within 8 months

Achievements

• Increased staff’s loyalty, belonging, initiative and communication

• Reduced 75%staff turnover rate

• Reduced 75%customer complaint

• Reduced 50% product defect rate

• Raised 3 times sales success rate

• Became the only approved metal part supplier of a big international mobile phone manufacturer in South East Asia

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