Case Sharing
Ameroll Metal Products Company Limited
Boost Productivity by 50% Within 8 Months
Industry: Metal, Glassware, Wood and Furniture
Service: LEAN 6 Sigma/ BPI
Ameroll Metal Products Company Limited (Ameroll) has a variety of high-precision machinery in its metal stamping plant. To re-standardize its operational process, Ameroll invited TQM to provide professional process improvement consultancy services. Ameroll then became the only approved metal part supplier of a big international mobile phone manufacturer in South East Asia within 8 months.
Project Scope
-
Study existing business processes to restructure the business flow
-
Develop and implement the improved processes
-
Establish stricter control system, which are well-documented, systematic, transparent, neat and tidy within 8 months
Achievements
-
Increased staff’s loyalty, belonging, initiative and communication
-
Reduced 75%staff turnover rate
-
Reduced 75%customer complaint
-
Reduced 50% product defect rate
-
Raised 3 times sales success rate
-
Became the only approved metal part supplier of a big international mobile phone manufacturer in South East Asia
“They are proficient and experienced … providing us valuable advice for improvement.”