1.5 Times Delivery On-Time Through New MRP
Industry: Electronics and Electrical Appliances
Service: LEAN 6 Sigma/ BPI
PCH International (PCH) is an Irish design manufacturing company that works with Fortune 500s and hardware startups to develop, manufacture, package and distribute products and manage supply chains.
PCH appointed TQM to conduct quality improvement programme for its 3 suppliers to achieve Amazon’s requirements for its E-book devices.
Conduct audits and identify areas for improvement to produce and timely deliver good quality products
Perform benchmarking analysis, recommend and conduct trial-runs on possible improvement solutions
Suppliers produced products that conform to Amazon’s requirements and passed the Amazon supplier audit in 15 areas
32% and 23% reduction in WIP and rework rate respectively
Productivity remained smooth in the long run