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Premium Surge

All-Rounded Improvements By Positive Mindset Change

Industry: Plastic Products/ Toys and Children’s Products
Service: LEAN 6 Sigma/ BPI

Premium Surge is a world-class product-based marketing agency. Premium Surge invited TQM to improve the production efficiency and quality of its long-term supplier - Well Hope Group, a professional manufacturer of OEM industrial purpose products, food grade items and plastic toys through Act-N-Achieve LEAN project.

Project Scope

  • Apply ergonomic design to improve workstation layout

  • Eliminate unnecessary movements such as picking, placing, etc.

  • Streamline and standardize the processes

  • Detect non-standardized operations with visual management

  • Introduce closed-loop feedback and analysis mechanism in quality management system to identify and resolve quality problems quickly

Achievements

  • Increased 25% worker efficiency

  • Saved the time spent on washing molds

  • Reduced the time in identifying and resolving quality problems

  • Established positive culture towards LEAN and improvement