All-Rounded Improvements By Positive Mindset Change

Industry: Plastic Products/ Toys and Children’s Products Service: LEAN 6 Sigma/ BPI

Premium Surge is a world-class product-based marketing agency. Premium Surge invited TQM to improve the production efficiency and quality of its long-term supplier - Well Hope Group, a professional manufacturer of OEM industrial purpose products, food-grade items and plastic toys through Act-N-Achieve LEAN project.

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Project Scope

• Apply an ergonomic design to improve workstation layout

• Eliminate unnecessary movements such as picking, placing, etc.

• Streamline and standardize the processes

• Detect non-standardized operations with visual management

• Introduce closed-loop feedback and analysis mechanism in the quality management system to identify and resolve quality problems quickly

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Achievements

• Increased 25% worker efficiency

• Saved the time spent on washing moulds

• Reduced the time in identifying and resolving quality problems

• Established positive culture towards LEAN and improvement'

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