SunLuxe Enterprise Limited
70% Productivity Improved Without Extra Resources
Industry: E & M, Engineering and Vehicle Repair Services Service: LEAN 6 Sigma/ BPI
SunLuxe Enterprise Limited (SunLuxe) designs and manufactures vehicle electrical accessories with regard to environmental aspects.
SunLuxe invited TQM to assist to implement LEAN Manufacturing to minimize cost and maximize resource effectiveness.
Analyze and identify non-value-added processes
Re-engineer its production processes by combining and simplifying
Transform its production lines to U-shape and eliminate wastes
Re-design the layout of its production floor according to the LEAN Manufacturing model
Improved productivity by 69% without adding resources
Reduced 50% defect rate
Established the corporate culture of LEAN Manufacturing
Enhanced staff’s team spirit
TQM's Director, Ir Dr Aaron TONG (Right) inspected the production floor