Increase Management Transparency to Raise Operation Efficiency

Industry: Textile and ApparelsService: LEAN 6 Sigma/ BPI 

Sunma Garments Ltd. (SG) is one of the biggest knit-wear manufacturers in Macau. SG invited TQM to conduct restructuring for 1 headquarter in Macau, 5 factories and 1 sales office in Hong Kong, to achieve a more rational resource allocation and enhance overall operational efficiency.

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Project Scope

• Develop a new corporate strategy plan according to the operation of headquarter, sales department and factory

• Review and consolidate functions of business units

• Establish work instructions and eliminate communication barriers

• Redesign the plant layout for effective use of labour and space

• Control incoming materials' quality via supplier management

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Achievements

• Made management more transparent with the new structure and clear performance targets

• Raised the effectiveness of staff

• Lower operation cost by 15 %

• Increased output by 25%

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