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Sunma Garments Limited

Increase Management Transparency to Raise Operation Efficiency

Industry: Textile and Apparels
Service: LEAN 6 Sigma/ BPI

Sunma Garments Ltd. (SG) is one of the biggest knit-wear manufacturers in Macau. SG invited TQM to conduct restructuring for 1 headquarter in Macau, 5 factories and 1 sales office in Hong Kong, to achieve a more rational resource allocation and enhance overall operational efficiency.

Project Scope

  • Develop a new corporate strategy plan according to the operation of headquarter, sales department and factory

  • Review and consolidate functions of business units

  • Establish work instructions and eliminate communication barriers

  • Redesign the plant layout for effective use of labour and space

  • Control incoming materials' quality via supplier management

Achievements

  • Made management more transparent with the new structure and clear performance targets

  • Raised the effectiveness of staff

  • Lower operation cost by 15 %

  • Increased output by 25%